Composite Sand-based Permeable Brick Debuts_Honcha | Honcha Machinery | Block Machine | Pallet-free Cement Block Machine | Brick Making Machine | Concrete Mixer | Non-fired Brick Machine | Block Machine | Fly Ash Brick Machine | Block Forming Machine | Brick Press | Quanzhou Cement Brick Machine | Quanzhou Brick Machine | Quanzhou Brick Making Machine | Fujian Brick Machine | Fujian Cement Brick Machine

Composite Sand-based Permeable Brick Debuts

Published on: 2021-03-21 Views: Category: Company News: admin

　　As the core product at the top of the permeable-brick system pyramid, sand-based permeable bricks still have many shortcomings after years of development: low capacity, many manual intervention steps, low yield rate, mixed colors on the surface layer, and whitening due to efflorescence.

　　After unremitting efforts, Honcha has successfully launched sand-based permeable bricks using a secondary composite forming process. Customers only need to produce the bottom permeable base slabs on their existing equipment; Honcha will then laminate the sand-based facing layer and finally cut, pack, and ship according to the required specifications.
　　Previously, almost every brick plant had some slow‑moving inventory. Orders and capacity could never be perfectly matched, leaving stock for each order. Over time, the surface becomes contaminated or discolored and loses its vibrancy. After a few years: selling—hard to sell; storing—takes up space; discarding—too wasteful!
　　With Honcha’s new process, you keep only cost‑effective inventory: universal base slabs. Previously, plants dared not keep inventory; once orders arrived they could only work overtime. Large orders were often avoided; on‑time delivery was difficult and customers had to change designs. The new process enables virtually zero slow‑moving inventory.
　　Previously only 60–80 molding cycles per hour were possible. For permeable base slabs, you can now produce 180–240 slabs per hour, greatly unleashing capacity.
　　Before leaving the factory, the colorful facing layer is composited and pressed; materials are mixed and molded independently, so there is absolutely no cross‑coloring with the base slab. The surface is vivid and flawless.
　　The new process ushers in an industrial revolution for sand‑based bricks, with the following features:
　　1) Separate forming ensures no color mixing.
　　2) Capacity is 2–3× higher than traditional processes—ideal for high‑density, short‑lead deliveries.
　　3) Consistent, controllable facing thickness.
　　4) No waste from defective products: repair when possible; otherwise rework immediately.
　　5) External dimensions are highly accurate with negligible deviation.
　　6) Blind strips (<10 cm) on the lower surface partition blocks save facing material and improve facing adhesion.
　　7) Less mold investment and inventory pressure; any specification is composited and cut only before shipment.
　　8) Extra‑large formats enjoy significant, differentiated market advantages.
　　9) Cut faces and edges are neat; there are no pressed lines; stone‑like textures look more like real stone.
　　10) Effectively avoids efflorescence; finished products are bright in color with no color differences.
　　This new industrial revolution will deliver excellent returns to users and accelerate the construction of sponge cities.
　　Solemnly launched by Honcha!