Concrete Block Production Line

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Full Automatic Concrete Block Production Line

Honcha focuses on customized production line configuration, providing a simple to fully automated production line solution for different customer needs.

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—— Introduce ——

Honcha focuses on customized production line configuration, providing a simple to fully automated production line solution for different customer needs.

Fully automatic line process: wheel loader will put different aggregates in the Batching Station, it will measure them to the required weight and then combine with the cement from cement silo. All of the materials will then be sent to the mixer. After being mix evenly, the belt conveyer will convey the materials to the Block Making Machine. The finished blocks will be transferred to the Automatic Elevator. Then the finger car will take all pallets of blocks to the curing chamber for curing. The finger car will take other cured blocks to the Automatic Lowerator. And pallet tumbler can get rid of the pallets one by one and then Automatic cuber will take the blocks and stack them to a pile, then the fork clamp can take the finished blocks to the yard for sales.


—— Component ——



1.Batching and Mixing Plant

The batching and mixing system consists of cement silo (fly ash silo), automatic batching station, conveyor, compulsory mixer or planetary mixer, cement scale, screw conveyor, etc. It measures and mixes all kinds of raw materials according to predetermined proportions, and conveys them to the main machine by conveyor.

● The automatic batching machine can be divided into two or four kinds of materials for metering, and the corresponding batching machine can be selected according to the requirements of different type of block making machine.

● The cement silo with cement scale and screw conveyor can make the amount of cement more accurate and reduce the environmental pollution.

● This system is controlled by PLC programmable computer. It is simple and reliable to operate and can be integrated into centralized control system.

● The humidity sensor system can measure the moisture content of various raw materials, control the proportion of water added, so as to ensure product quality.



2.Block machine
The block machine is controlled by computer intelligently by hydraulic transmission and vibration pressure forming. According to the user's production requirements, the mould can be changed to produce a variety of concrete products, a machine with multi-purpose, stable performance, high production efficiency, low maintenance rate. The device can realize real-time monitoring, fault warning, man-machine dialogue, remote control and other functions.
Optional block machine models: Hercules M, Hercules L, Hercules XL.


3.Pallet Elevator

The fresh blocks are cleaned to make sure they are all the same height and then transported to the elevator system. It can be manufactured to be from nine to twelve levels high with two pallets per level of bamboo or steel loader with the fresh blocks.

4.Finger Car System (Mother and Son Car)

The finger car system is built to the same number of levels as the elevator system and is designed to withstand the strain of unloading a max capacity elevator of blocks or pavers. It will transport and unload the cargo into the curing chamber for a pre determined time based on the factories geographic location. The blocks will be unloaded and transported to the lowerator.

5.Pallet Lowerator
When the pallets have been fully loaded into the lowerator every level is automatically unloaded on to the pallet return system and aligned ready for the cubing system.
6.Automatic Gantry Type Block Cubing System
The cubing system will collect the blocks or pavers from two pallets at a time and cross stack them onto the exit conveyor. It is equipped with four rubber covered clamping arms and hydraulically operated with 360 degree horizontal movement.

 —— Full Automatic Production Line Diagrammatic Sketch ——


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